Aluminum Driveway Gates | Custom Florida Keys Project | Palm Trees & Fence Design by JDR Metal Art

Aluminum Driveway Gates – JDR Metal Art

Custom Florida Keys Entry Gate Project

Palm Tree & Fence Design

 

These unique dual-swing, marine-grade aluminum driveway gates were custom designed, plasma cut, built and powder coated by JDR Metal Art.

They were then crated and shipped via FedEx Freight to a client in the Florida Keys.

Plasma Cutting The Artwork

Here is the plasma torch.

Plasma cutting palm tree from aluminum sheet metal.

Plasma cutting uses an electrical arc and a stream of air to cut through the aluminum like butter.

Plasma cutting sparks from aluminum sheet.

The CNC table is a computerized machine that the plasma torch is mounted to. The table follows the cut path exactly how the designer created the file. Once the design is programmed into a file, the file with all necessary parameters is loaded into the plasma table.Aluminum being plasma cut on a CNC plasma table.

Plasma cutting a section of fence for Florida entrance design.

Once the plasma cutting program has completed it’s course then the silhouette is removed from the table and cleaned up with a grinder and zirconia flap disc to remove the slight amount of dross that formed on the back of the metal while it was being cut.

Silhouette of palm tree plasma cut from aluminum.

Framing The Gate Panels Up

Laying out the frame on the back side of the plasma cut palm tree/fence silhouettes. The design hides the frame so it won’t be seen from the front by passersby.

Dual swing aluminum driveway gates 16' wide during layout of frame.

Plasma cut metal art palm trees and fence design.

Aluminum gate panel laying on welding table.

Palm tree driveway gate with fence accent design.

Aluminum gate frame prior to welding on fab table.

 

Aluminum metal art palm tree gate panel after welding.

Fabricating The Gate Posts

These dual swing gates will be hanging from aluminum gate posts. We build our own gate hinges. The hinge tabs are welded to the gate posts and the hinges are ready to bolt onto the posts at the time of gate installation.

Aluminum 4x4 gate post with hinge tabs welded on.

The gate posts are 4×4 aluminum with 1/4″ wall thickness. The hinge tabs are plasma cut from 1/4″ plate aluminum and welded to the posts by spray arc with an aluminum spool gun.

4x4 aluminum driveway gate post with hinge tabs.

Powder Coat Finishing

These gates are built from marine grade aluminum which, after fabrication is first de-oxidized  and conversion coated, then given two coats of a super durable grade white powder coat finish. The second coat adds several mils of thickness to the finish, bringing the total finish to between 6 and 8 mils thick which is much thicker than paint. Perfect finish for resisting corrosion in a salty environment.

Aluminum gate panel after it was powder coated white by JDR Metal Art.

 

Palm tree gate panel after white powder coat finish was applied.

Smooth white powder coat after it has been applied and baked at 400 degrees.

White powder coated aluminum plasma cut metal art.

Side shot of the gates and posts after powder coat finishing.

Side view of white powder coated aluminum drive gates and gate posts.

Thanks for reading our blog post. If you need a custom gate JDR Metal Art definitely has your solution, no matter if you’re located in the Florida Keys or anywhere else. Please don’t hesitate to reach out for a quote!

Pensacola Florida Aluminum Driveway Gates – Plasma Cut Logo & Mexican Clavos Design

Pensacola FL Aluminum Driveway Gates

Custom Designed Plasma Cut Logos & Mexican Clavos

Here’s a 20′ dual swing aluminum driveway gate project recently completed by JDR Metal Art for a Pensacola, Florida property entrance.

Custom aluminum driveway gates with black powder coat finish.

Starting Out: Plasma Cutting The Gate Logos

Hypertherm plasma torch cutting metal design logo from aluminum 3/16" thick.

Logos and signs cut from 3/16″ thick aluminum sheet, marine grade 5083.

Clean aluminum gate logo on background of unclean aluminum sheet.

Cleaned aluminum for custom gate logo.

Aluminum gate medallions plasma cut by JDR Metal Art for Pensacola Florida gate project.

Rolling Gate Logo Frames

Using a bender to roll the frames for the gate logos from 1/4″ thick by 2″ wide flat bar.

Rolling band for gate logo from aluminum flat bar.

Rolling aluminum flat bar.

Rolling 1/4"x2" flat bar into rings for the gate logo.

Aluminum gate design with logo being prepared for welding.

Custom plasma cut gate logo.

Clamping together a sign and ring in preparation for putting into the gate frame.

Polished aluminum sheet metal with plasma cut gate logo.

Sawing The Gate Frames

Using a horizontal band saw to cut 45 degree miters into the ends of the tubes which get mitered and welded together.  2 x 2 x 3/16″ aluminum frame material.

Horizontal saw cutting miters into 2x2 aluminum square tubing for gate frame.

Beveled and mitered aluminum square tubing.

Parts Prepared for Fabrication

All materials are saw and plasma cut, then prepared for fabrication. Saw and plasma cut material for custom aluminum gate and sign order.

Framing Up the Gates

All welded areas are degreased with acetone, mitered with a flap disc and scoured with a stainless steel wire brush prior to preheating and welding.

Square tubing tacked together for gate frame.

Aluminum square tubing frame for fabrication of driveway gate

Frame for building dual swing aluminum gates.

Building a gate frame and checking for squareness of the ends.

2x2 square tubing frame and 3/16" sheet metal design.

Square tubing bent into aluminum arches for custom gate.

Custom aluminum gate frames on top of each other.

Aluminum framing for custom gate.

Assembling aluminum sheet and square tubing.

Preheating the Aluminum Prior to Welding

Preheating aluminum prior to welding evaporates the “sweat” i.e. condensation which forms on the metal from humidity in the air. Moisture can cause the welds to be brittle and weak so preheating is important. The preheat also makes the initial section of weld stick better to the base metal.

Preheating aluminum gate tubing for spool gun welding.

Condensation sweating off the material after preheating the weld zone.

Moisture beading up on heated aluminum while preheating for welding.

Tack Welding Pickets In Place

All the pickets were placed first, then the logos placed on top and the spots traced onto the pickets before cutting them again.

Aluminum pickets for custom aluminum gate in Pensacola.

Layout of the Logos

Building an aluminum gate with logos.

Placing the logo into a custom aluminum picket gate.

Aluminum picket gate frame and plasma cut logo.

Gate frame for Mexican clavos project in Pensacola.

Layout of Top Sheet

Tracing out the area to be plasma cut. The Mexican clavos will be applied to the sheet once it is installed.

Layout of plasma cut top section.

Plasma cutting the top sheet which will hold the Mexican clavos.

Plasma cut top section.

Welded aluminum sheet metal welded to gate frame.

Ornamental aluminum gate panel for Pensacola job.

Locating the Clavos

The Mexican clavos are laid out in position and will be permanently applied after sandblasting the gates down to raw metal.

Mexicon clavos on ornamental aluminum driveway gate panel.

Mexican clavos on aluminum driveway gate.

Hinge Brackets Welded in Place on Back of Gate

Hinge brackets for aluminum gate.

Ready for Sandblast

Dual swing aluminum driveway gates.

Welded aluminum gate logo.

Custom logo for aluminum gate.

Aluminum gate panel with plasma cut design.

Loaded on the sandblast rack with 2 other sets of gates.

Sunrise over aluminum driveway gates racked up to be sandblasted.

Aluminum gate logo after it has been sandblasted prior to powder coat.

Custom aluminum driveway gate that was sandblasted.

Raw aluminum sandblasted clean of all oxidaation

Sandblasted metal logo for custom Pensacola driveway gate made from aluminum.

Sandblasted logo for custom aluminum driveway gate.

Sandblasted metal signs and posts.

Raw aluminum after it was sandblasted.

Aluminum gates and signs that have been sandblasted in preparation for powder coating.

Powder Coating the Gates

Each gate panel and sign is pre-treated with an environmentally friendly corrosion control chemical followed by 2 coats of polyester powder coat. The film thickness of powder coat is around 6-8 mils. This is 4-5 times thicker than a 2-coat paint finish.

Aluminum gate sprayed with powder coat prior to oven bake.

Powder coated aluminum driveway gate in the oven.

Black driveway gate being powder coated.

Black aluminum Mexican clavos that has been powder coated.

A black powder coated Mexican clavos.

Powder coated black sign logo for custom Pensacola gate.

Mexican clavos gate.

Custom plasma cut sign powder coated black.

Custom gate on pallet ready to ship to Pensacola Florida.

Driveway gate being crated up for shipment to Florida.

Custom powder coated sign.

Aluminum entrance gates with black powder coat finish.

Completed and on to the next project! 🙂

Charleston, SC Custom Iron Gates – JDR Metal Art

Charleston, South Carolina Custom Iron Gates by JDR Metal Art

Plasma Cut Scrollwork & Wrought Iron Ornamental Elements

These custom iron gates are going to a property in beautiful Charleston, South Carolina.

Designed and fabricated by JDR Metal Art,  a nationwide supplier of custom gates.

Custom design for driveway gates by JDR Metal Art created for Charleston property.

A set of custom dual swing steel driveway gates after they were sandblasted.

They are dual swing steel, each panel is 8′ wide, created for a 16’10” driveway opening. They will be hanging from 6×6″ steel posts, 1/4″ wall thickness.

Driveway layout for custom gates with columns and steel posts.

Dual swing wrought iron gate.

The scrollwork is plasma cut from 1/2″ thick steel plate.

Sandblasted steel driveway gate with plasma cut scroll and 1/2" flat bar.

Steel scrollwork plasma cut from 1/2" plate steel.

Fabrication of metal art driveway gate for Charleston, South Carolina property.

Fabrication of wrought iron and plasma cut driveway gate.

 

 

 

 

Construction of driveway gate with steel elements.

Square tubing, flat bar, plasma cut steel welded together for a driveway gate.

Plasma cut scrollwork, 2x2 square tubing steel and hammered wrought iron scroll.

Welded metal element for ornamental driveway gate.

Wrought iron baluster for driveway gate fabricated by JDR Metal Art.

Because nothing says NO TRESPASSING quite like two German Shepherds…on Iron Gates

Iron gates really don’t have to be mundane.

They can have something to say about what is on the other side.




For 2019, we look forward to continue helping people make an impact and stand out from the crowd.

Thanks to everyone who made us a part of their lives in 2018..a year with more repeat customers..the highest of compliments for us at JDR Metal Art!

Here are some more pics of the process…

Photo of German shepherd and butterfly emblem on ornamental gate.


Arkansas Driveway Gates with American Flag & Dogs Theme

Driveway Gates with American Flag & Dogs Theme

Custom Made by JDR Metal Art

12′ Single Swing, 6′ Tall

Nationwide Shipping

Buy custom driveway gates handcrafted from steel or aluminum. 

This gate has a 2″ square tubing frame, 1/8″ wall thickness. The gate hinges are adjustable, maintenance-free sealed roller bearings rated for 3000 lbs. We also supplied 6″ square tubing steel posts for this project.

American Flag & Dogs Theme Shipped to Arkansas in October 2018

Steel single swing ornamental driveway gate with plasma cut design.

Sandblasted, zinc rich primer and super durable black powder coat finish baked at 400F. The two-coat system greatly improves the lifespan of the finish, prevents rust from forming beneath the powder coat and even keeps rust from spreading at any scratches that go down to bare metal. Color-matching touchup paint is a great solution to seal any nicks or scratches which seem to inevitably occur during installation.

Do You Need To Buy Driveway Gates Online?

Quality gates can be hard to find locally or when found are often steeply overpriced. More and more people are turning to buying their driveway gates online. JDR Metal Art has been selling custom gates online for nearly a decade and can help you buy the high-quality driveway gates you are looking for at a competitive price, no matter your location.

Contact Us for A Custom Quote Today!

Do You Want to Buy A Custom Gate Design?

Learn more about our designs here.